506e FDA-Registered CDMO · Sterile Fill-Finish · Auto-Pen Injection

CDMO Sterile Fill-Finish 506e Outsourcing Contract Manufacturer for Once-a-Week Insulin Icodec 700u/mL

MayMag Biologics collaborates with FDA-approved API manufacturers and their approved biosimilars to deliver next-generation insulin analogs in shortage — reducing the cost of diabetes care globally.

Insulin Icodec 700u/mL Auto Pen Injector — MayMag Biologics CDMO Sterile Fill-Finish
All five insulin analogs listed below are currently on the FDA Drug Shortage List — MayMag Biologics is actively manufacturing to address supply gaps.

Addressing the Global Insulin Shortage

Insulin analogs remain among the most critically undersupplied medications worldwide. MayMag Biologics operates as a 506e-registered outsourcing facility and CDMO sterile fill-finish contract manufacturer, partnering with FDA-approved API manufacturers and their biosimilar programs to produce high-quality insulin analog auto-pen injections at scale — making life-saving metabolic therapies accessible and affordable globally.

Insulin Analog Portfolio — Mechanism of Action & Dosage

Insulin Icodec

700 u/mL · Auto-Pen Injector

In ShortageOnce-Weekly

Mechanism of Action

Insulin icodec is an ultra-long-acting basal insulin analog engineered with fatty acid side chains that bind reversibly to albumin, creating a large subcutaneous depot. This albumin-binding mechanism extends the half-life to approximately 196 hours (8.2 days), enabling once-weekly subcutaneous dosing. Icodec activates the insulin receptor to suppress hepatic glucose production, stimulate peripheral glucose uptake in muscle and adipose tissue, and inhibit lipolysis — providing stable 24/7 basal glycemic coverage across the full week.

Recommended Dosage

Initiated at 70 units (0.1 mL of 700 u/mL) subcutaneously once weekly. Dose is titrated in increments of 10–20 units based on fasting glucose targets. Each 1 mL cartridge contains 700 units. Standard pen delivers doses in 2-unit increments. Administered on the same day each week, at any time of day, with or without meals.

Drug Class: Ultra-long-acting basal insulin analog · Once-weekly insulin · Insulin shortage · Basal insulin CDMO · 700 u/mL auto-pen

Insulin Degludec

100 u/mL & 200 u/mL · Auto-Pen Injector

In ShortageOnce-Daily (up to 42-hour action)

Mechanism of Action

Insulin degludec is an ultra-long-acting basal insulin analog with a unique multi-hexamer chain-forming mechanism. Upon subcutaneous injection, degludec self-assembles into soluble multi-hexamers that slowly dissociate into monomers for absorption, creating a depot with a half-life exceeding 25 hours and a duration of action up to 42 hours. This flat, peakless pharmacokinetic profile minimizes nocturnal hypoglycemia risk while providing consistent basal insulin coverage. Degludec activates the insulin receptor to suppress hepatic glucose output and promote peripheral glucose utilization.

Recommended Dosage

Starting dose for insulin-naïve type 2 diabetes: 10 units (0.1 mL of 100 u/mL) once daily subcutaneously. For type 1 diabetes, one-third of total daily insulin requirement. Available as 100 u/mL (FlexTouch pen, 3 mL cartridge = 300 units) and 200 u/mL (FlexTouch pen, 3 mL cartridge = 600 units). Titrate every 3–4 days targeting fasting glucose. Flexible dosing window — can be administered at any time of day.

Drug Class: Ultra-long-acting basal insulin · 42-hour insulin · Insulin degludec biosimilar · Basal insulin fill-finish CDMO · Insulin shortage

Insulin Detemir

100 u/mL · Auto-Pen Injector

In ShortageOnce or Twice Daily (24-hour)

Mechanism of Action

Insulin detemir is a long-acting basal insulin analog with a C14 fatty acid chain attached to lysine B29, enabling reversible albumin binding in the bloodstream. This dual mechanism — albumin binding plus self-association at the injection site — prolongs absorption and extends the duration of action to approximately 24 hours. Detemir provides a relatively flat, predictable pharmacokinetic profile with lower intra-individual variability compared to NPH insulin. It activates insulin receptors to suppress hepatic glucose production and stimulate peripheral glucose uptake.

Recommended Dosage

Insulin-naïve type 2 diabetes: 10 units (0.1 mL) once daily at bedtime, or 0.1–0.2 units/kg once daily. Type 1 diabetes: approximately 50% of total daily insulin requirement as basal. Available as 100 u/mL in 3 mL FlexPen cartridges (300 units per pen). Dose titrated every 3 days. May be administered once or twice daily depending on glycemic response.

Drug Class: Long-acting basal insulin · 24-hour insulin · Insulin detemir biosimilar · Basal insulin CDMO · Insulin shortage

Insulin Glargine

100 u/mL & 300 u/mL · Auto-Pen Injector

In ShortageOnce-Daily (24-hour)

Mechanism of Action

Insulin glargine is a long-acting basal insulin analog engineered with two arginine residues added to the C-terminus of the B-chain and a glycine substitution at position A21. These modifications shift the isoelectric point to pH 6.7, causing microprecipitate formation at physiological pH upon subcutaneous injection. This depot slowly dissolves, releasing insulin glargine monomers at a consistent, peakless rate over 24 hours. Glargine activates insulin receptors to suppress hepatic glucose production and promote glucose uptake in peripheral tissues.

Recommended Dosage

100 u/mL formulation: type 2 diabetes starting dose 0.2 units/kg or 10 units once daily subcutaneously. 300 u/mL (Toujeo): starting dose 0.2 units/kg once daily — delivers one-third the injection volume of 100 u/mL. Available in 3 mL SoloStar pen (300 units at 100 u/mL) and 1.5 mL Max SoloStar pen (450 units at 300 u/mL). Titrate every 3–7 days. Administer at the same time each day.

Drug Class: Long-acting basal insulin · 24-hour insulin · Insulin glargine biosimilar · Basal insulin CDMO · Insulin shortage

Insulin Aspart

100 u/mL · Auto-Pen Injector

In ShortageMealtime (Short-Acting)

Mechanism of Action

Insulin aspart is a rapid-acting mealtime insulin analog with a single amino acid substitution — proline replaced by aspartic acid at position B28 — that reduces self-association and accelerates subcutaneous absorption. Onset of action occurs within 10–20 minutes of injection, peak effect at 1–3 hours, and duration of 3–5 hours. Aspart activates insulin receptors to rapidly suppress postprandial hepatic glucose production, stimulate glucose uptake in skeletal muscle and adipose tissue, and inhibit glucagon secretion — closely mimicking physiological first-phase insulin secretion.

Recommended Dosage

Administered subcutaneously 5–10 minutes before the start of a meal, or within 20 minutes after beginning a meal. Typical starting dose: 4 units per meal or 10% of total daily insulin dose per meal. Available as 100 u/mL in 3 mL FlexPen cartridges (300 units per pen). Dose individualized based on carbohydrate intake and pre-meal glucose. Used in combination with a basal insulin in basal-bolus regimens.

Drug Class: Rapid-acting mealtime insulin · Short-acting insulin analog · Insulin aspart biosimilar · Bolus insulin CDMO · Insulin shortage

Biosimilar-Ready CDMO Partnership

MayMag Biologics collaborates exclusively with FDA-approved API manufacturers and their FDA-approved biosimilar programs. By sourcing insulin analog APIs from accredited international manufacturers — including Biocon Biologics, Gan & Lee Pharmaceuticals, and Yifan Pharmaceutical — we deliver biosimilar-quality sterile fill-finish manufacturing that reduces the cost of insulin therapy globally without compromising on cGMP quality standards.

View Our API Partners

FDA-Approved API Sources

Biocon, Gan & Lee, Yifan

Facility Registration

506e FDA-Registered

Quality Standard

cGMP · USP 797 · USP 800

Delivery Format

Auto-Pen · Vial · Cartridge

Partner With Us for Insulin Analog Fill-Finish

Contact MayMag Biologics to discuss sterile fill-finish manufacturing programs for insulin icodec, degludec, detemir, glargine, or aspart — including auto-pen cartridge filling, lyophilization, and regulatory documentation support.

Request a Manufacturing Quote